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The P5-4ZA series is a fully automated tray and cup seal system capable of producing vacuum-gas MAP packs, vacuum skin packs (VSP) and/or no MAP sealed trays and cups. The P5-4ZA can be equipped with up to 3 sealing stations to achieve production rates of up to 150 trays per minute (no MAP). Customers can also choose to run different products at each seal station and significantly reduce their change over time. Seal head changeover can be accomplished in under 5 minutes with an optional ergonomically efficient seal head storage cart.

The P5-4ZA can be customized for your specific packaging line layout and integrated with a variety of options and components to create a fully turnkey packaging line. Point Five Packaging will assist you by conceptualizing, designing and developing infeed and outfeed conveyor lines, tray denesters, fillers and depositors, markers/printing machines, aligning devices, etc. The userfriendly color touch screen display allows easy product set up and change over and can store up to 99 product programs. Operators may also choose between English, Spanish and French screen translations.
Unit of Measure

Length

 N/A 160.80 in

Width

 N/A 40.8 in

Height

 N/A 68.7 in

Weight

 N/A 1980 lbs900 kg

Display Features

 N/A 65,000 Display Colors 7.2 in. PLC Touch Screen 99 Packaging Programs Built-in Temperature Control Gradual Vacuum Language Selection Menu-Driven M.A.P. Parameters Skin Tray USB Port/Ethernet

Electric Box Material

 N/A 304 Stainless Steel

Tool Change Time

 N/A Less than 2 min

Additional Features

 N/A Sealing, vacuum units and feeding chains instantly accessible via front panel for quick and easy maintenance and cleaning operations.

Stainless steel gas buffer tank with pressure regulator.

Tray denester with up to 6 lines. Quick format change available.

AISI 304 stainless steel electric box, wire welded frame, numbered cables, easily accessible for optimized ease of cleaning. Hinged stainless steel panel for easy opening.

Automatic film rewinder with motor-driven film reel shaft and film waste shaft. Inverter-controlled shaft acceleration and deceleration times.

Automatic tray infeed system with a 90 degree conveyor from 1 to several tray lines or with an in-line conveyor.

Automatic dosing of solids, liquids and granules.

Optional Features

 N/A Easy Peel Inside Cut Save Gas Strip

Technology

 N/A Skin technology is becoming more and more popular for the packaging of both fresh and frozen food products worldwide.

It is ideal for meat, fish, vegetables and snacks.

Additional Information

 N/A Our company's Engineering Department will assist you by designing and developing infeed and outfeed conveyor lines, tray denesters, checkweighers, dosing machines for liquids and solids, markers/printing machines, aligning devices, etc.

Our Polaris machines can pack up to 70 M.A.P. trays, 150 sealed trays and 60 skin trays per minute.

Our user-friendly touch screen display allows easy monitoring of parameters, storage of up to 99 packaging programs and language selection.

All Polaris machines use the same die, which allows for different types of packaging: film sealing only, M.A.P. and skin packaging.

Package Material

 N/A Film

System Advantages

 N/A
  • Heavy duty 304 stainless steel wash-down construction ideal for food packing environments
  • Configurable up to 3 seal head stations
  • Automatic servo flight bar infeed system
  • Customizable infeed options such as automatic tray denesters, lane dividers, variable lengths and depositor and filler integration
  • User friendly, 7.2” PLC color touch screen, operator interface
    • Up to 99 stored product recipes
    • Language selection (English, Spanish or French)
    • Integrated temperature control
    • Menu-driven MAP parameters including gradual vacuum and sealing only
    • USB/Ethernet port
  • NEMA 4X electrical enclosure
  • All electrical components are UL rated
  • Interlocked safety guarding
  • Easy to load film rack with automatic scrap take up
  • Optional print registration
  • Tool-less vacuum chamber removal ensures high standards of hygiene and cleanliness
  • Easy seal head change in less than 5 minutes – optional seal head storage cart with pre-heating feature
  • Produce MAP, non-MAP, and VSP packs on the same seal head
  • Various optional size vacuum pumps
  • Interlocked guarding with easy access points for sanitation and change over
  • Customizable discharge options such as lane mergers, lid applicators, labelers, right angle take away and more

Frame Construction

 N/A Wash-down stainless steel

Electrical Supply (standard)

 N/A 220V 3Ph 60Hz

Estimated Amperage

 N/A 5.7 – 13.6 amp

Maximum Film Width

 N/A 21.5 in550 mm

Maximum Film Diameter

 N/A 9.75 mm250 in

Maximum Tray Dimensions

 N/A 1 up
18.5 x 10.8"
470 x 275mm

2 up
8.6 x 10.8"
220 x 275mm

3 up
5.7 x 10.8"
145 x 275mm

4 up
3.9 x 10.8"
100 x 275mm

Max Depth: 4.7" (120mm)

Standard Vacuum Pump Size

 N/A 100 m³/h200 m³/h300 m³/h

Maximum Tray Dimensions

 N/A P5-4ZA-1-tray-dimensions